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DECEMBER
2005 :: COVER STORY : BIG BUSINESS
The
Lucky 2%
Getting Your Invention on
Wal-Mart's Shelves Is a Tough Task
By
Gwendolyn Bounds
Staff
Reporter of The Wall Street Journal
Getting into
Wal-Mart is an entrepreneur's equivalent of making it to Broadway.
Even a short
run on the shelves there can help transform an invention from niche
product to household name. And while Wal-Mart certainly isn't the
only retail path to commercial success, nor the right outlet for
every product, for mass-market merchandise at a certain price point,
no other brick-and-mortar retailer reaches so many shoppers. Today
the company has 5,300 outlets world-wide, and gets more than 138
million customers a week.
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An
Upscale Wal-Mart? Wal-Mart Stores grew enormous
by cramming its shelves with merchandise at the lowest prices
possible. Now, responding to big shifts it sees in the American
economy, it is changing the way it does business to reach
out to more upscale shoppers.
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How
Wal-Mart Weathered the Storm: Wal-Mart Stores grew
enormous by cramming its shelves with merchandise at the lowest
prices possible. Now, responding to big shifts it sees in the
American economy, it is changing the way it does business to
reach out to more upscale shoppers.
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Against
the Wal: When
Wal-Mart Stores became the world's biggest public company,
it also became one of the world's biggest targets.
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The
Wal-Mart Effect:
Wal-Mart, itself one of the largest grocery chains in America,
is changing the way food is sold at other supermarkets as well.
Bowing to busy consumers who are less willing to spend time
searching for deals, some traditional grocery stores are cutting
back on promotional discounts and moving toward the everyday
low prices of Wal-Mart and other discounters.
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The
Lucky 2% Getting into Wal-Mart is an entrepreneur's
equivalent of making it to Broadway. Even a short run on the
shelves there can help transform an invention from niche product
to household name.
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But as with
Broadway, there's more than enough talent to fill the stage. Last
year about 10,000 new suppliers applied to become Wal-Mart vendors.
Of those, only about 200, or 2%, were ultimately accepted. "We
just don't have very many empty shelf spaces," says Excell
La Fayette Jr., Wal-Mart's director of supplier development.
On a supplier's
journey into Wal-Mart, Mr. La Fayette's office is often a first
point of contact. In addition to taking solicitations by telephone
and email, his staff of four sifts through hundreds of new online
supplier queries submitted each week through the company's Web site,
as well as those made through stores at a local level, before passing
viable candidates on to one of Wal-Mart's hundreds of buyers.
"People
come out of nowhere with all kinds of ideas that are not practical
for our business," says Mr. La Fayette. "They see Wal-Mart
and see dollar signs and think they can sell us anything."
Making matters
trickier, in most established categories, there already is so much
duplication that it's tough persuading a retailer to give shelf
space to an unknown. "Unless there is something really unique
that has a special advantage to help customers, a lot of 'me too'
items just don't make it," Mr. La Fayette says.
But as the story
of a company called PenAgain-and its founders, Colin Roche and Bobby
Ronsse-shows, there are steps a small business can take to maximize
the chance of getting its wares in front of a Wal-Mart buyer.
Serving
Detention
Mr. Roche's
path began in 1987 during a Saturday detention at his Palo Alto,
Calif., high school. On a break, Mr. Roche wandered into a flea
market where he purchased a toy robot that, when twisted a certain
way, doubled as a pen. While fiddling with the robot and a lighter,
he burned the writing tip off one leg and then reattached it to
the robot's head. Writing with the tip in that position, he found
he didn't need to grip so tightly because the design supported the
natural weight of his hand. "I'd always had horrible writer's
cramp, and this helped," he says.
Through college,
he continued thinking about his invention. In June 2001, he teamed
up with Mr. Ronsse, an engineer, and the two began plotting development
of the PenAgain, which they envisioned as a futuristic wishbone
design modeled after the robot. Putting in $5,000 each, they launched
Pacific Writing Instruments in December 2001, filed for patent approval,
launched a Web site and set up production in the Bay Area.
Had they first
set their sights on selling to Wal-Mart, the results undoubtedly
would have been disappointing. "We like companies to have a
sales history and to be sold somewhere else first," says Wal-Mart's
Mr. La Fayette.
Plus, PenAgain's
design was radical. While ergonomic pens were popular, most traditional
pen makers addressed this need by tweaking a pen's length or width
or the texture of the grip-not by varying its basic stick design.
Even PenAgain
supporters acknowledge the uphill battle it faces. Mickey Miladinov
worked for 28 years at Kmart, her last stint as merchandise manager
in the stationery category. While Ms. Miladinov sees opportunities
for Pen-
Again, something new "doesn't always play to the masses,"
she says. "When I looked at an item at Kmart, I had to say,
'Does this hit the largest percentage of my shoppers?' And if not,
I'd have to pass on that product."
Such thinking
meant Mr. Roche had a tough task proving that buyers existed. First,
he wooed smaller sellers, such as Edwards Luggage in San Francisco.
"It was gimmicky, but it looked good," says the store's
owner, Fred Ebert. The risk paid off: Today, he sells about 700
PenAgains annually at $12.95 apiece, making it his top seller of
a single style pen. "This is different, yet it actually works,"
he says.
Meantime, Messrs.
Roche and Ronsse pushed hard to get their product viewed alongside
bigger companies at major trade shows. These shows got them hooked
up with more buyers and distributors. Further, they worked less-obvious
channels on a grass-roots level, including doctors who treated patients
with hand troubles.
The business
grew. Last year, PenAgain had $2 million in revenue across a wide
swath of retailers, including 5,000 independent stationery and office-supply
stores, 200 Staples in Canada and other chain outlets.
Still, to play
with the big boys, the company needed to lower its prices and have
high-volume manufacturing capacity-which meant moving production
overseas. With backing from four outside investors, the PenAgain
founders located manufacturers in China in late 2003 and have continued
investing to have multiple molds for PenAgain produced. Having more
molds ready to go means that if a big order comes in, they can ramp
up production quickly.
It also helped
them reduce PenAgain's retail price to as low as $3.99 on one model,
something crucial for success at Wal-Mart. Simultaneously, Mr. Roche
pushed to expand the line. The company now has 10 pieces in the
PenAgain mix, including a pencil, highlighter, hobby knife, white-board
marker and children's writing instrument, in a wide swath of colors
and textures.
Game
Face
Even with these
pieces in place, Mr. Roche says the pair still wondered, "How
the heck do you get into Wal-Mart?" Last September, they forked
over a hefty $10,000 to attend an "arranged meeting" portion
of a stationery trade show where vendors were promised individual
meetings with major retailers. The Wal-Mart representative had to
cancel. But PenAgain's founders and other jilted inventors were
invited to company headquarters to meet with a buyer.
Messrs. Roche
and Ronsse got their meeting a month and a half later, but upon
seeing the
PenAgain, the buyer balked. "I've seen this design before and
passed," she said, mentioning a competitor's product manufactured
in Korea with a similar shape.
Mr. Roche kept
his game face on. "The difference," he told her, "is
that we are building a brand. Rather than going to you first, we've
got a base of independent retailers and distributors world-wide
who have already picked us up." He kept talking, showing her
the testimonials, media write-ups, product extensions and everything
else he and Mr. Ronsse had assembled over the previous few years.
Finally, with
their time allotment nearly up, the buyer closed her notebook. "OK,
we will give you a trial period for a certain amount of time,"
Mr. Roche recalls her saying. Some 500 stores would carry the product
for six weeks, with the expectation that PenAgain would have to
sell at least 85% of the product displayed in that time to warrant
more permanent shelf space.
Over the next
10 months, PenAgain's founders completed the intensive paperwork
required to become an official Wal-Mart vendor. Finally, this past
September, Mr. Ronsse opened his email box to find a note saying
their supplier agreement had been approved. Wal-Mart says that on
average, it takes six months to a year for a supplier to get a first
purchase order because buyers must review categories and give suppliers
time to gear up. "We've taken the path that a company like
ours can take," Mr. Roche says. "No Wal-Mart buyer will
call you out of the blue."
Says Ms. Miladinov,
formerly of Kmart: "It's a big deal that Colin's gotten this
far." Should a Wal-Mart order not ultimately happen, she says,
"it's not the end of the world," but then adds, "Now
let me flip it around-if it does, it might be the beginning of the
world."
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